Off-Grid Solar Calculators
MPPT Charge Controller Sizer
https://www.offgridsizing.com/calculators/mppt-charge-controller-sizer/
Engineering estimate only — not a system design. Verify with a licensed electrician.
Inverters and charge controllers
MPPT Charge Controller Sizer
Size an MPPT from array watts and battery voltage. Charge current is P ÷ V, then add 20% headroom. A separate Voc check uses 1.25 × STC string voltage as a cold-weather shortcut. Output amps are not the same as module Isc.
Off-grid system flow
Follow the DC path. Nodes open the matching sizer; arrows open the wire-gauge tool for that run.
Inputs
Results
Please tick the box above to display the Result.
Engineering methodology
Charge current I = array watts ÷ battery volts (from P = V × I). Minimum controller current = 1.20 × I (20% headroom). Minimum Voc rating uses 1.25 × STC string Voc as a conservative silicon shortcut; the module temperature coefficient is more accurate for cold weather.
Related calculations
- array watts to feed the controller — charge current starts from nameplate P
- string Voc and Isc — series voltage must fit the MPPT window
- PWM vs MPPT harvest — when Vmp is far above battery voltage, MPPT wins
- battery-side cable thickness — output current is P ÷ V_battery, often much higher than Isc
Charge current is not panel Isc
MPPT output current is about array watts ÷ battery volts (P = V × I). A 400 W array into 12 V is about 33 A at the battery even if module Isc is 10 A on a high-voltage string. This tool then adds 20% headroom.
Voc headroom on cold mornings
STC Voc is at 25 °C cells. The coefficient is negative, so cold raises open-circuit voltage. The 1.25 × Voc shortcut is conservative silicon practice; the datasheet coefficient and record-low ambient are more accurate. Never exceed the controller’s max Voc.
Frequently asked questions
Why size an MPPT 20% above array watts divided by battery voltage?
Controllers are sold by output (battery) amps. Irradiance, cold Vmp and rating tolerances can push current above the simple P/V figure. 20% headroom is a common planning margin, not a substitute for the controller’s datasheet.
Is 1.25 × Voc enough for the coldest morning?
It is a shortcut. NEC 690.7 expects the datasheet Voc temperature coefficient and the lowest expected ambient. Never exceed the controller’s max Voc even briefly.
Is MPPT current the same as panel Isc?
No. Output current is roughly array power ÷ battery voltage. A 400 W array into 12 V is about 33 A at the battery, even if module Isc is 10 A on a high-voltage string.
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